Hello Folks,

☕ Grab a coffee and enjoy this week’s Facade Focus!

In today’s email, we hear from a stalwart in the UK Facade industry, heading up complex safety programmes for leading Contractors in the London market. Danny Cowell is the Senior Environmental, Health and Safety Manager for Yuanda Europe.

🇬🇧 Danny has a wealth of experience working on significant tower projects gracing the London skyline. He has a unique perspective on safety and what we should be considering when designing and constructing our tall buildings that continue to expand the City of London.

❓ We introduce our first Q&A segment, dipping our toes into the safety elements when working at heights.

🗓️ Once a week, every week.

🌎 Whether you are in The Americas, Europe, the Middle East, Africa, Asia or Oceania, we’ll be bringing you insight, content and everything in between relating to the world of Facades!

In this week’s email:

  • Featured Topic - Tall buildings and safety on the London skyline

  • Q&A - With a Facade Safety Expert

  • X - A snippet of wisdom from a well-respected source

  • Glazier Nation | Watch and Listen as the Glazier Nation team sits down with Facade industry experts

  • Project Highlight | It’s not a mirage, is it?

  • Association | Follow the Society of Facade Engineering North America

  • Knowledge Center - YouTube and Podcast knowledge series | Go and subscribe to Adrian Lowenstein’s education podcast “All Things Facades”

“Success consists of going from failure to failure without loss of enthusiasm.”

Winston Churchill

John Wheaton | CEO | Wheaton & Sprague Engineering

John Wheaton CEO of Wheaton & Sprague Engineering, shared a small piece of wisdom on X this week. It’s a simple but crucial message that just having the talent and the technical knowledge is not enough anymore. Being able to communicate that knowledge effectively is what really moves the needle.

If you can’t explain it simply, you don’t understand it well enough.

Wheaton & Sprague is a US-based specialist engineering and consulting firm in the Building Envelope, building facades, curtain walls and cladding systems industry.

Project Highlight 📸

Maraya Concert Hall, AlUla, Saudi Arabia

Named after the Arabic word for 'mirror,' 'Maraya' stands as a bespoke event venue nestled in AlUla, Saudi Arabia, showcasing the essence of the kingdom's ambitious development agenda.

Adorned in mirrors, this architectural marvel not only captures the breathtaking natural beauty of AlUla but also epitomizes the region's allure, blending seamlessly with the sand and stars. With its enchanting design, Maraya emerges as a globally unparalleled spectacle, leaving visitors in awe of its magnificence.

Featuring some 9740 square metres of custom-designed mirror glass, the cube-shaped structure in Hegra, Saudi Arabia is located 22 kilometres from Al-Hijr Archaeological Site, the Kingdom’s first UNESCO World Heritage Site.

Developed by Guardian Glass, they accepted the challenge of creating a new exterior mirror glass able to resist such extreme conditions in the desert.

Developers have always shied away from using real mirrors as exteriors. One reason is durability. Ultraviolet and infrared light can erode the mirror coating. While intense sunlight or humidity can cause panels to oxidize, distort and discolor. To address these issues a new copper mirror was developed, based on the highly durable Guardian UltraMirror™ interior mirror, but with a special protective coating. “It had to stand against some of the harshest elements on the planet, and one of the most outstanding features of copper is corrosion resistance,” says Nabil El Ahmar, Mega Projects and Strategic Partnership Manager at Guardian Glass.

This also required a new logistics process. Mirror glass is normally produced in standard raw sheets using annealed glass, then sent to a processor for cutting. However, because of the extreme temperatures the Maraya’s exterior would be exposed to the glass had to be tempered, and so couldn’t be cut after being coated without breaking. Guardian solved this by sending the raw annealed glass to the processor. The processor then sent the raw glass, cut to size and heat treated, back to Guardian, who applied the protective coating.

To read more about the project challenges and engineering solutions, click the Guardian Glass link below:

Source and credit: Guardian Glass

❓ Q&A with an expert ❓

Danny Cowell, Yuanda’s Safety Leader

Danny Cowell shared his insights in our first short and sharp Q&A with an industry expert

  • Q1: What are the most common safety hazards encountered during the construction of tall buildings in urban environments like London?

  • A1: Moving materials on site. Working at heights is the largest risk, but the most common hazard is when panels are being moved around and unloaded. At any time the load can weigh 2 tonnes, mix that in with the repetitiveness of unloading the lorries and it goes down as the most common safety hazard on site.

  • Q2: Can you share any innovative safety measures or technologies being implemented on your current projects?

  • A2: A recent example comes from One Nine Elms a project we just completed, we had bespoke screening systems made, similar to the ones concrete companies use, so they aren’t working at an open edge on tall buildings. Yuanda worked in conjunction with DOKA in Austria to develop a custom screen system which they put into play on this iconic London project.

  • Q3: What steps do you take to foster a culture of safety among all personnel involved in the construction process, from management to labour on-site?

  • A3: Always through continuous education. We worked together with AMSS, the Safety Specialists, to develop a bespoke training programme for everyone in the company. From Directors and Managers to the labour on-site, each position role had its programme tailored. Once people are aware of their responsibilities it fosters a better culture and provokes questions and interest.

  • Q4: What are the key lessons learned from previous tall building projects in London that have influenced your approach to safety management?

  • A4: The biggest lessons learned have been on the behavioural side, for sure. As the building gets taller, the more you are exposed to changeable weather which brings temperature fluctuations and the elements into play. When people are more uncomfortable in their environment their instincts switch to getting out of the discomfort rather than the task at hand. By understanding this, we have taken all the necessary steps to ensure maximum comfort for everyone on the building site, providing warmth and protection from the elements which resulted in a more productive and happy workforce!

Danny Cowell
Senior Health, Safety and Environmental Manager
Yuanda Europe Ltd
London, UK

Society of Facade Engineering Hub

Follow the Society of Facade Engineering North America on LinkedIn below, they held their first virtual meet-up last week, with more to come!

🗣️ A message from Andrea Zani who is a Member of the Society of Facade Engineering and co-chair of the North America Hub;

“The Society of Façade Engineering acts as an axis for those involved in the façade industry to determine the credentials of members and as a network for those seeking to employ them.

The Society’s North American branch aims to bring together those in the facade industry in North America with their counterparts in the UK, Europe, the Middle East, and Asia. Our industry has globalized for procurement of materials in unprecedented ways. To make progress towards innovation and sustainable design, we must come together across the regions.”

Glazier Nation Podcast 📹 📹 📹

Check out Glazier Nation’s podcast, bringing new guests and engaging topics to YouTube, Spotify and TikTok!

Click below to watch and listen in to Nicolas Esquivel, Senior Associate and Field Services Manager at CDC (Curtain Wall Design and Consulting) as he discusses everything Facade Consulting, from installation issues to the value a consultant brings the project stakeholders!

Featured Topic

by Danny Cowell, Senior Health, Safety and Environmental Manager at Yuanda Europe Ltd

🦺 High Above: Ensuring Safety on London's Towering Structures

Working on tall buildings presents a unique set of challenges for construction professionals all over the world. Let’s investigate some of the key issues we face and how we can understand and overcome them:👇👇👇

Materials:

Engineers continually explore innovative materials to construct tall buildings. Whether it’s traditional steel and concrete or newer options like carbon fibre, the goal is to enhance strength and efficiency.

Lighter materials reduce overall structure weight, minimising foundation loads and improving economic viability. The use of composite cladding panels being used from the beginning of this century may introduce the risk of the propagation of fire.

Vertical Transport:

Hoist technology becomes limiting as buildings grow taller. Wind will affect hoist operation, leading to service disruptions on windy days, ultimately leading to potential lengthy delays. As buildings get taller the provision of vertical transport becomes more critical. The material transport is usually well controlled by booking the hoist for deliveries, however, the provision for the vertical transport of operatives is not well controlled, in my experience. A 50-storey building I have been working on recently was subjected to a hoist wait time of over 30 minutes, regularly. This is exasperated at the beginning and end of the day as well as break times.

Human Comfort:

Wind-induced Chill (exposure) is a critical consideration for any Safety Leader, especially when working at heights. When working on the Shard, the company we worked for provided warm suits for all site staff, these were the same grade as those worn by people working in freezers. The opposite is applicable during warmer months, we had to include the provision of drinking water for everyone up the building and whilst at those heights it becomes very problematic.

Safety:

Wind is a significant factor for safety when working on very tall buildings. Wind speed is increased with height which makes the glazing panel essentially act like a large glass kite. This explains why the maximum permitted wind speed for lifting glass panels is so low and why we approach this issue with extreme caution.

Evacuation during emergencies is crucial. In taller structures, ensuring swift and safe evacuation becomes more challenging, especially if there is a casualty. Ensuring the emergency services have access to the higher levels of the buildings brings us back to the hoist delays, every minute is crucial in our vertical transportation and the efficiency of these is not only schedule related but also human safety related too.

Fire safety protocols are a priority for every company on site, building robust escape routes, and devising reliable communication systems all contribute to the overall safety plan of the project.

Perception of Towers:

Iconic structures like The Shard in London stimulate conversations about tall buildings’ role in future cities.

Structural engineers continually push boundaries to match increasing demand and as buildings become more complex geometrically, engineers innovate to achieve stability and safety. As our cities evolve, tall construction demands a delicate balance between aesthetics, functionality and safety.

Collaboration between architects, engineers, and builders is essential to address the challenges we face, working together will help us implement the solutions necessary to ensure the well-being and safety of everyone on-site.

Danny Cowell
Senior Health, Safety and Environmental Manager
Yuanda Europe Ltd
London, UK

Knowledge Center

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Until next time folks, stay glassy 🕶️ 🕶️ 🕶️

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